Established in 1961, Metalfusioni principally traded as an aluminium foundry, then moved on to specialise in die castings in the 1970s. By combining the latest technology and modern machinery with extensive experience and know-how, the company has evolved from a modest family business to an industrial enterprise. For over 50 years, a specialised team of experts led by Maurizio Protasoni, together with trusted partners, also manages small production lots, die castings and special zamak moulds.
To meet our customers' needs, Metalfusioni offers an all-round service, from the development to the finishing stage, up to an accurate quality control process.
Metalfusioni is synonymous with quality and expertise, this is why we manufacture die casting solutions for a wide range of companies operating in a variety of industries.
Cutting-edge technology caters for every type of production process, from the project up to the final product, including the finishing and quality control stages.
We use state-of-the-art machinery to achieve maximum results for all our customers.
• From 170 to 750 ton presses
• Lubricators and articulated robots
• Variable-capacity basin furnaces
• Degassing function
• Gas control function in molten aluminium.
DIE-CASTING CELL "GK 750 HYBRID" composed by:
• Linear ladle "ALMATIC 1"
• Spray robot "LUBRIFOND 2"
• Anthropomorphic robot type "KUKA mod. KR 30-F"
• System to check riser / piece integrity on/off checker V2.0
From the customer's drawing to the actual construction, we closely monitor every step of the manufacturing process. Working side by side with trusted suppliers, we develop a careful design and production of the moulds tailored to customers' differing needs as well as managing prototyping requests from a solid or by stereolithography.
Starting from molten aluminium, according to a specific production process, up to the finished product.
Using automated presses that are assisted by articulated robots, the moulding process is carried out using thermal controller moulds.
• shearing machine with 15/20 ton capacity
• manual deburring
• polishing
• vibratory finishing - sanding
• mechanical precision machining
• powder and liquid coating
• treatments (chrome plating, polishing, impregnation, etc.)
We ensure an accurate ISO 9001 quality control process. With the support of specific instruments, the details of every product are monitored during all the production phases.
• a radioscopic machine is used during moulding that verifies the presence of blowholes or porosity
• monitoring of machining carried out during the product acceptance phase through the use of dedicated and periodically-calibrated tools
• test reports are carried out using 3D machines to verify the measurements of the parts, X-rays to check the blowholes and tightness tests.
Once the production has ended, every single piece of equipment is cleaned and stored away, ready for the next production process to begin. The moulds are coded and stored away carefully.
Each metal alloy has specific characteristics that make it suitable for special machine processes and has a moulding capacity from 8 grams up to 4 kg.
We are able to offer the "best fit" solutions to ensure the best results using our expertise and professionalism.
+39 0331 924646
21018 Sesto Calende - Varese - Italy
commerciale@metalfusioni.com
