Quality control in aluminium die-casting processes

Quality control is not a final stage, but a key factor in ensuring the stability of the production process.

The quality control system for die-casting adopted by Metalfusioni is designed to ensure that components comply with the required specifications, to reduce process variables and to minimise the risk of rejects and non-conformities.

An approach designed for companies that need to safeguard their production and operate in manufacturing environments with stringent quality requirements.

The values guiding our work

Quality control is applied constantly throughout the production process, with the aim of verifying that the parts comply with the required specifications.

Checks during the moulding phase

During the moulding process, a radioscopic machine is used to check for any blowholes or porosity within the castings.

This inspection allows the internal structure of the component to be analysed during the production phase, supporting the quality control of the die-cast part.

01

Non-destructive testing of aluminium die-castings

Non-destructive testing on aluminium allows the integrity of the component to be verified without compromising its functionality.

In particular, X-ray inspections are carried out to detect blowholes, and internal checks on the die-cast are performed using radioscopic systems.

02

Dimensional checks and machining tests

During product acceptance, dimensional checks are carried out using specific tools that are calibrated at regular intervals.

Dimensional test reports are produced using 3D measurement machines to verify that the dimensions of the parts comply with the required specifications.

03

Pressure leak tests

Where required by the end application, pressure leak tests are carried out to verify the component functionality under operating conditions.

This test allows to assess the component behaviour under pressure, in accordance with the customer application requirements.

04

Aluminium processing

From design to mould storage, we oversee the entire production chain for aluminium and zamak die-casting to ensure high standards, effective planning and compliance with agreed KPIs.

Industrial sectors

We work with medium-large businesses operating in technical and manufacturing environments where precision, reliability and continuity are essential requirements.

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