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50 YEARS EXPERIENCE

Established in 1961, Metalfusioni principally traded as an aluminium foundry, then moved on to specialise in die castings in the 1970s. By combining the latest technology and modern machinery with extensive experience and know-how, the company has evolved from a modest family business to an industrial enterprise. For over 50 years, a specialised team of experts led by Maurizio Protasoni, together with trusted partners, also manages small production lots, die castings and special zamak moulds.

To meet our customers' needs, Metalfusioni offers an all-round service, from the development to the finishing stage, up to an accurate quality control process.

OUR PRODUCTS MEET THE NEEDS OF VARIOUS MARKETS

THE AREAS IN WHICH WE OPERATE

Metalfusioni is synonymous with quality and expertise, this is why we manufacture die casting solutions for a wide range of companies operating in a variety of industries.

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Components

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Automotive

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Telecommunications

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Construction

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Lighting systems

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Electromechanics

STATE-OF-THE-ART TECHNOLOGY

FROM THE DEVELOPMENT TO THE FINISHED PRODUCT

Cutting-edge technology caters for every type of production process, from the project up to the final product, including the finishing and quality control stages.

Die casting machines
Shearing machines
Grinding machine for surface finishes
Deburring and sandblasting centre
Radioscopic machine
Mould temperature controllers

MACHINERY

We use state-of-the-art machinery to achieve maximum results for all our customers.

From 170 to 750 ton presses
Lubricators and articulated robots
Variable-capacity basin furnaces
Degassing function
Gas control function in molten aluminium.

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TAILOR-MADE

PERFECTION IN EVERY DETAIL

From the customer's drawing to the actual construction, we closely monitor every step of the manufacturing process. Working side by side with trusted suppliers, we develop a careful design and production of the moulds tailored to customers' differing needs as well as managing prototyping requests from a solid or by stereolithography.

FROM THE PRODUCTION PHASE TO DELIVERY, ALL THE PHASES OF THE MANUFACTURING PROCESS

WE CREATE FROM ALUMINIUM

Starting from molten aluminium, according to a specific production process, up to the finished product.

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MOULDING

Using automated presses that are assisted by articulated robots, the moulding process is carried out using thermal controller moulds.

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FINISHING

shearing machine with 15/20 ton capacity
manual deburring
polishing
vibratory finishing - sanding
mechanical precision machining
powder and liquid coating
treatments (chrome plating, polishing, impregnation, etc.)

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QUALITY CONTROL

We ensure an accurate ISO 9001 quality control process. With the support of specific instruments, the details of every product are monitored during all the production phases.

• a radioscopic machine is used during moulding that verifies the presence of blowholes or porosity
• monitoring of machining carried out during the product acceptance phase through the use of dedicated and periodically-calibrated tools
• test reports are carried out using 3D machines to verify the measurements of the parts, X-rays to check the blowholes and tightness tests.

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STORAGE

Once the production has ended, every single piece of equipment is cleaned and stored away, ready for the next production process to begin. The moulds are coded and stored away carefully.

HIGH-GRADE MATERIALS ARE USED IN EVERY PROJECT

ALLOYS TREATED

Each metal alloy has specific characteristics that make it suitable for special machine processes and has a moulding capacity from 8 grams up to 4 kg. 
We are able to offer the "best fit" solutions to ensure the best results using our expertise and professionalism.

ALUMINIUM ALLOY
EN AB 46000
Al Si 9 Cu3 (Fe)
ALUMINIUM ALLOY
EN AB 46100
Al Si 11 Cu2 (Fe)
ALUMINIUM ALLOY
EN AB 47100
Al Si 12 Cu1 (Fe)
ALUMINIUM ALLOY
EN AB 44300
Al Si 12 (Fe)
ALUMINIUM ALLOY
Unifont 94
GD Al Zn 10 Si 8 MG "C"
ALUMINIUM ALLOY
5080
GD Al Mg 7,5 (Fe)
Zama alloy
ZnAl4Cu1

OUR HEADQUARTERS

Call us at

+39 0331 924646

Via Sempione, 89

21018 Sesto Calende - Varese - Italy

Send us a fax

+39 0331 965322